IIoT sensors, MES records, microscope images, lab results, manuals — fused into AI that predicts quality, machine health and yield, and lets engineers ask the plant in plain language.
PLC tags, MES events and vision detections modeled once — then priced: every production-loss event reconstructed, costed, and answered with the cheapest countermeasure, simulated first.
Every model below runs in a real plant — on streaming data, under load, in front of the people who act on it.
Vision on SEM and optical images finds foreign material and predicts its effect on battery life.
Process, chemistry and imaging data fused to forecast cell life, yield and new-material performance.
Asset-to-asset health on live streams — failures and line starvation caught before they cost a shift.
Plain-language answers over live data, manuals and drawings — with the source behind each.
Batch pipelines turned into live twins that keep asset relationships current.
Optimization for job scheduling, yield and line starvation under real constraints.
A fleck of metal invisible to the eye can shorten cell life and trigger recalls. We built the pipeline that finds it early.
Vision models flag particles in SEM captures; a predictive layer ties each one to its likely effect on cell life using process and chemistry data. Four-week investigations became near-real-time detection — about $5M a quarter.
Illustrative detection flow
Contamination detected and quality predicted in real time — before defective product moves downstream.
Sensor data joined to MES for product and process lineage — root cause in minutes, not weeks.
Live asset relationships that anticipate failures and prevent unplanned downtime.
Manuals, videos and research queried in plain language, without leaving the floor.
"We built AI/ML models spanning mine to car — fusing IoT data from every processing step, raw-material chemistry, and electron-microscope imaging to predict battery life and the impact of contamination."
A focused proof-of-concept on your line's real sensor, image and MES data — inside your environment, scored against ground truth.